EQUIPMENT STATUS

EQUIPMENT STATUS

Process flow chart

BLOW

  • 1Goods receipt Resine

    1. HDPE, PP
    2. Temperature : 0~40℃
    3. Humidity : 10% ~ 70% ↓
    4. XRF(Quantitative Analysis Report Management)
    6. First-in-first-out and LOT identification management

  • 2Raw material input

    1. contamination, foreign matter management

  • 3Mold mounting

    1. Check clamping
    2. Cooling connection status
    3. Mold temperature / operating oil temperature F / PROOF Sensor check

  • 4Condition and temperature setting (CTQ)

    1. Working condition
    2. Temperature and record management
      - Cylinders (1,2,3.4)
      - Head
    - Dice (1,2,3)

  • 5Resin supply in mold

    1. Resin supply (visual confirmation)
    2. Enter PARISON Thickness (By part shape, size, part) 3. Setting parameter dimension input (Standardization by applicable parts)

  • 6Take out the product

    1. Check the mold damage condition
    2. Part thickness, weight, appearance
    3. Check if the part is parting
    4. Process CTQ check

  • 7SCRAP Removal

    1. 9+Check if the product is abnormal (Product surface burst/

  • 8Cutting process

    1. CUTTING conduct

  • 9Use JIG to prevent deformation

    1. Prevent deformation after processing Using JIG
    - bending (post strain control)

  • 10Chomul. Jungmul. Mass management(GTF)

    1. Initial, middle, and last check sheets CTQ, CTF record management

  • 11Dedicated bogies and BOX loading

    1. Attachment management of dedicated lorry and BOX parts identification list for each part

  • 12Moving semi-finished warehouse / waiting

    1. Confirmation of first-in-first-out election at designated place for each PJT product.

  • 13Ordinary oral examination

    1. Transfer bead inspection 9.5 Φ,

  • 14GO/NO JIG use total inspection

    1. GO / NO JIG conducted using total inspection

  • 15Assembly process

    1. Attaching SEAL and assembling the related parts

  • 16Process appearance inspection

    1. Appearance inspection
    2. Missing visual confirmation

  • 17BOX Loading specification

    1. Finished Good - Label
    2. inter-mixed and heterogeneous products

  • 18Shipment inspection

    1. CTF measurement test JIG Sample measurement n = 5
    2. SQCI System Registration Management [CTQ / CTF]

  • 19Waiting for shipment

    1. Invoice than quantitative, validated
    2. Check the identification tags
    3. Product Loading
    4. Product shipment

  • 20Customer delivery

    Shipment

PAD flow diagram

  • 1Wearing raw materials

    1. [Home appliance] Raw material input
    2. [Automobile] Raw material input
    3. packaging and temperature and humidity management

  • 2Insertion of release paper

    1. Check for damage to foreign matter and release paper

  • 3Drying condition setting

    1. Drying temperature, lap speed control

  • 4Adhesive input

    1. Adhesive application amount management
    2. Adhesive Work Standards Form

  • 5Drying

    1. Drying temperature management 2. Adhesive Work Standards Form

  • 6Material, Release paper

    1. Assembly inspection [heterogeneous, missing]
    2. [Home appliance] process inspection Check Sheet
    3] Frequently check Check Sheet

  • 7Presswork

    1. Appearance total inspection
    2. Process inspection Check Sheet

  • 8Product packaging, inspection label attachment

    1. Breakage and pollution
    2. First-in / first-out management

  • 9Waiting for shipment

    1. Invoice preparation Quantification, validation
    2. Check the identification tags
    3. Product Loading 4. Product shipment

  • 10Customer delivery

    Shipment